Pipeline engineering specialist STATS Group has invested a significant six-figure sum on two advanced machine tools at its Aberdeenshire facility, strengthening in-house manufacturing capability and supporting continued growth across its UK and European operations.
The investment, which includes the installation of a high-performance multi-tasking lathe and a large-capacity 5-axis machining centre, has been made to increase productivity and reduce reliance on external subcontract machining.
The new Doosan machines were supplied by Mills CNC, the UK distributor of DN Solutions equipment, and were installed at STATS’ headquarters in Kintore.
The move forms part of a broader strategy to enhance STATS’ in-house manufacturing resilience as demand grows for its pipeline intervention and isolation services and mechanical pipe connector technologies, particularly in the UK onshore gas sector and offshore subsea markets.
Introducing more modern, higher-capacity equipment has expanded STATS’ ability to manufacture complex components internally, resulting in greater flexibility, faster turnaround times, improved quality control and reduced third-party machining spend.
STATS Group's Operations Manager UK Michael Forbes (left) and Krzysztof Wozniak, UK Manufacturing Manager
Full offline programming allows machine utilisation to be maximised while reducing set-up time and minimising the risk of errors on more complex components.
Together, the machines are supporting the build of new pipeline intervention equipment including SureTap Hot Tapping Machines, BISEP? line stopping tools and mechanical pipe connectors. STATS continues to expand its rental fleet and product inventory in response to rising demand from pipeline operators in the UK and continental Europe.
Alongside the capital investment, STATS has announced key leadership appointments to provide additional direction and support for its expanding UK operations.
Mike Forbes, who joined STATS in 2012 as a draughtsperson and has progressed through a number of roles, has been promoted to Operations Manager UK. Reporting to Ryan Holt, General Manager UK & Europe, he will assume broader strategic responsibility for regional operations, including in-field activities, while maintaining oversight of workshop and manufacturing functions.
Krzysztof Wozniak, who joined STATS in 2024 and quickly established himself as a key member of the team, has been appointed UK Manufacturing Manager. In his new role, he will lead UK manufacturing operations and drive continuous improvement across the department, while supporting a smooth transition into management responsibilities.
Ryan Holt said: “The combined investment in advanced manufacturing technology and strengthened operational leadership reflects STATS Group’s commitment to maintaining control over quality, delivery and innovation as market demand accelerates.
“The new machines are game changers and have exceeded our expectations. Thanks to high-performance, reliable machines and the professional work of our team, we are ready to face increasing production challenges and continue delivering top-quality products.
“The company is better positioned to support customers across onshore, offshore and subsea markets with high-integrity pipeline isolation and intervention solutions - delivered faster, more efficiently and with greater operational certainty.”
STATS, which employs more than 500 staff globally, are market leaders in the supply of pressurised pipeline isolation, hot tapping and line stopping services which enables safe and efficient maintenance and repair of onshore, topsides and subsea pipeline infrastructure.